a) 10 L/min 2. Answer: d Explanation: In USM, tool tips should must have high wear resistance and fatigue strength. The rate of material removal depends on which of the following features? b) Diameter a) 01 –20 μm a) Increases b) 1958 8. View Answer. Which type of materials can be machined using Abrasive jet machining? a) Perpendicularly rotating Answer: d State whether the following statement is true or false, about Abrasive jet machining. 8. c) Electrons d) Decrease up to a limiting condition, 1. What is the frequency of mixing chamber, consisting of gas and abrasives? 9. View Answer. ECM is used to _________ the sharp edges produced after rough cuts. After how much time tool has to be changed in AJM? In AJM, abrasive jet from the nozzle follows, which type of path for a short distance? Applications of Ultrasonic Machining (USM): It is used for machining very precise and intricate shaped articles. a) Size d) 0.10 – 0.20 mm, 5. Explanation: Typical ultrasonic speeds used are between 0.4 – 1.4 cm/min, used in producing EDM electrodes. c) Medical Polymer-based composite materials posses superior properties such as high strength-to-weight ratio, stiffness-to-weight ratio, and good corrosive resistance and therefore, are preferred for high-performance applications such as in the aerospace, defense, and sport goods industries. As the tool area increases, what happens to MRR? a) True What is the machinability rate of glass by USM? ULTRASONIC MACHINING (USM) INTRODUCTION • 1927 –Wood and Loomis proposed the use of ultrasound for machining. b) Ceramics 2. b) Ultrasonic machining In Abrasive jet machining, work piece material of removed by which of the following means? In other hand, in AHRG BS-476, increment in material removal rate by 61.24%, tool wear rate by 31.46% and surface roughness by 23.85%. How much percent of the abrasives are recommended in general for abrasive medium? Economical for low production runs. a) Only rotation d) 7 to 10 mm, 8. When was Abrasive water jet machining developed first? c) Glass beads 4. b) Melting Amplitude of oscillation of tool in USM ranges between ________ Introduction Ultrasonic machining is a non-traditional machining process. a) Hammering d) <1500 mm2 Ultrasonic Machining can be used for which of the following processes and applications? In machining system of AJM, which is the medium of carrying the abrasive grains for machining? Work material, Tool material, ... MACHINABILITY IN USM OF TIT ANIUM. a) Glass In Ultrasonic Machining, magnetostrictor converts magnetic energy into which type of energy? Answer: c If splashing occurs, it will result in an increase of material removal rate in USM. 1. a) Side wear of tool c) UV spectrum manufacturing d) Vaporization b) 2 – 5 hrs d) None of the mentioned, 4. d) All of the mentioned. You’ll notice the difference in sharpness, color, contrast, and vignetting. a) Vaporization 9. d) Abrasive Jet Manufacturing, 2. Vibration frequency and amplitude: The frequency of vibration is directly proportional to the material removal rate. b) Static Pressure View Answer. View Answer. b) False, 4. d) All of the mentioned, 5. c) Nitrogen a) Decreases View Answer. 8. here is complete set of 1000+ Multiple Choice Questions and Answers, Prev - Advanced Machining Questions and Answers – USM – Machining System, Next - Advanced Machining Questions and Answers – USM – Factors Affecting MRR, Machine Design Questions and Answers – Cast Steel & Aluminium Alloys, Machine Design Questions and Answers – Copper Alloys & Die Casting Alloys, Chemical Process Calculation Questions and Answers, Engineering Physics II Questions and Answers, Waste Water Engineering Questions and Answers, Manufacturing Engineering / Processes II Questions and Answers, Manufacturing Engineering / Processes I Questions and Answers, Machine Tools & Machining Questions and Answers, Advanced Machining Processes Questions and Answers, Advanced Machining Questions and Answers – MAF – Process parameters and MRR, Advanced Machining Questions and Answers – Abrasive Jet Machining – Introduction and Machining system, Advanced Machining Questions and Answers – Water Jet Machining – Introduction and Machining system, Advanced Machining Questions and Answers – Ice Jet Machining, Advanced Machining Questions and Answers – Electro Discharge Machining-Introduction, Advanced Machining Questions and Answers – Plasma Beam Machining-Introduction And Machining system, Advanced Machining Questions and Answers – Abrasive Water Jet Machining – Introduction, Advanced Machining Questions and Answers – Non Traditional Machining, Advanced Machining Questions and Answers – Electrochemical Buffing-Introduction, Material Removal, Advanced Machining Questions and Answers – Electrochemical Superfinishing-Introduction, Material Removal, Process accuracy, Advanced Machining Questions and Answers – CHM – Process Parameters and Material removal. a) 10 Hz 7. Answer: c a) Large parts b) Non-contact machining Answer: d c) Polishing c) Increase up to a limiting condition “Rotary Ultrasonic Machining is the process in which, interrupted drilling of small-diameter holes takes place.” Answer: a Explanation: As amplitude of the tool increases, rate of material removal increases. 6. In the following properties of nozzle, which of them does not influence the MRR? b) 0.001 – 0.1 µm Explanation: Tool over cut size is 2 or 4 times greater than mean grain size. What is the percentage of contribution of cavitation to the total material removed? 8. 4BEngineers allows students to be thorough with their choice of streams or subjects, by enabling them to learn at their comfortable time without losing out on sessions and conveniently access sessions from any given place. c) Corrosion b) Glass a) Balamuth Answer: a Linear penetration rates up to 0.4 mm/s. Accuracy of USM. In chemical machining is material removal takes by? While machining B4C, tool over cut size when compared to mean grain size is? View Answer. The modal of polycarbonate bullet proof glass and the abrasive particle is prepared to study the effect of machining mechanism. 113/45 View Answer. d) All of the mentioned, 4. Holes as small as 0.1 mm can be drilled. Advantages of Ultrasonic Machining Process (USM): Highly brittle materials can be easily machineable. Explanation: Rotary Ultrasonic Machining is the process in which, uninterrupted drilling takes place unlike traditional drilling. b) Ceramics 8. 2. Answer: d “Hole oversize measures the difference between hole diameter measured at the bottom surface, and the tool diameter.” c) 50 Hz The machining system of USM contains which of the following components? View Answer. 7. View Answer, 5. This study aimed to compare the machinability of ZLS and LDGC in diamond grinding in terms of mach … These are mainly due to the abrasive nature of the synthetic fibres. 2. d) All of the mentioned, 7. a) Hammering a) Decreases Explanation: As static feed pressure increases, MRR increases up to a limiting condition and then no further increase takes place, 1. So it is used in optical and electrical application where more precise and quality cutting is required. Answer: b What are the materials used for abrasives in Abrasive water jet machining? c) Remained same d) All of the mentioned, 1. At what rate slurry is pumped through nozzle in USM? As the vibration frequency increases, what happens to material removal rate? d) Mounting d) 25 – 40 hrs, 13. d) 100% a) 20% water and 80% abrasives Shaw’s Model of USM Mechanics In this model the direct impact of the tool on the grains in contact with the work piece is taken into consideration. c) Shape a) 1910 a) Direct injection of slurry Explanation: In Abrasive jet machining, tool changes are not required. View Answer. b) Corrosion a) Size Answer: b View Answer. Which is softer material in USM? Non-Traditional machining is recommended when we need which of the following features? View Answer. Answer: a a) Moisture Explanation: ECM can be used for machining high strength alloys and hardened steels which led to many cost-saving applications. Ultrasonic Machining is one of the types of Non-Traditional Machining methods which produces Circular, non-Circular holes of very small size is <1mm size can be produced by using this Ultrasonic Machining Method.. This paper is developed an innovative process of chemical assisted ultrasonic machining of polycarbonate bullet proof UL-752 and acrylic heat resistant BG-476 glass and conducted an investigational to optimize the machining parameters associated with multiple performance characteristics using Grey relational analysis. a) True 5. b) 20 – 60 μm a) Size View Answer. Answer: c d) 1.10 – 1.50 mm, 12. a) Direct injection of slurry Masks, which are used to confine the jet stream location on work piece are made of, which type of materials? The surface topography is … d) Air, 9. View Answer. a) 0.01 – 0.10 µm d) None of the mentioned c) Joule c) 25 – 30 % d) 25.0 to 35.5 kg/cm2 a) Moisture mobility; nucleation rate maximizes just above Tg, while the crystal growth rate is the highest between Tg and Tm (equilibrium melting temperature) [9]. Conicity resulting after machining by Ultrasonic Machining can be reduced by? Value: ... and compliance from a single pane of glass. Explanation: Conicity can be reduced by above means and also by using wear resistant tools, finer abrasive particles etc. a) True Answer: c Author information: (1)Key Laboratory of Advanced Ceramics and Machining Technology of Ministry of Education, School of Mechanical Engineering, Tianjin University, Tianjin, 300354, China. 3. d) Three times smaller Explanation: Mixing chamber consisting of carrier gas and the abrasive grains, vibrates at a frequency of 50 Hz. a) Die sinking d) Vaporization, 2. 11. Explanation: Abrasive grains remove material by mechanical erosion in USM. b) 10-15 kHz d) Distance from work piece Explanation: Velocity of abrasive carrier gas must be between 150 – 300 m/sec. Like the 70–300mm f/4.5–5.6 DO it contains an image stabilizer; however, for focusing it uses the lower quality micro-USM design, and therefore requires the focus motor to be disengaged before manual focusing. Which of the following produces small indents and cavities using micro ECM? In Ultrasonic Machining, Magnetostrictor is energized at ultrasonic frequency. View Answer. Explanation: Abrasive jet machining can be used for micro deburring of hypodermic needles. By using Abrasive jet machining, how much amount of hardening does the materials experience? a) Automobile b) Work piece What is the life of Tungsten carbide material nozzle? b) 10-40 μm d) Abrasive Water Jet Manufacturing, 2. View Answer. a) 10 – 50 m/sec Which of the following processes can be done using ECM? Of the following scientists, who discovered magnetostrictor effect? d) 100-1000 μm Which of the following, are the processes and applications in which Abrasive jet machining can be applied? b) Wear a) LBM 7. View Answer. A series of experiments were carried out to evaluate the machinability of GFRP composites in terms of tool wear, tool useful life, machining quality, and machining forces. b) Low a) Vaporization The introduction of compressed air to the water jet enhances the deburring action. Answer: d d) All of the mentioned a) Tool c) Electron removal d) None of the mentioned d) All of the mentioned Answer: b d) ± 0.07 mm View Answer. Explanation: Nozzle made up of synthetic sapphire material has a life period which is about 300 hrs. View Answer, Answer: b Ultrasonic machining is a contemporary manufacturing method usually employed for processing materials with higher hardness/brittleness such as quartz, semiconductor materials, ceramics etc. Answer: c b) Material d) 7 μm, 1. c) Mechanical abrasion Typical roundness error in graphite, resulted due to lateral vibrations is between? a) Erosion View Answer, Answer: d c) Increase and then decrease d) Pressure, 3. d) None of the mentioned c) Nonconductive materials Also, the assumptions made are: 1. View Answer, 4. b) Melting Explanation: Frequency used in USM is between 18 – 20 kHz. d) None of the mentioned c) Striations d) 0.40 – 1.40 cm/min, 9. d) Mounting a) Abrasive grains a) Complex shapes d) All of the mentioned, 4. b) Sapphire What are the tolerance limit values in Abrasive water jet machining? When the static pressure of the feed is increases, what happens to MRR? c) Quartz Explanation: Up to a certain limit of vibration frequency, MRR increases and after that it decreases. When the viscosity of liquid carrier is increased, the surface quality of the parts? Canon EF 70-200 mm f/2.8L IS II USM. d) None of the mentioned a) Micro cracking a) Al2O3 Explanation: The above mentioned properties of abrasive grains influence the material removal rate. Answer: a d) 75 L/min c) Increase and then decrease b) Sapphire b) Air carrier c) 28 L/min Answer: c View Answer. b) Erosion Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. a) Hardness View Answer. b) Decreases 8. Answer: b Answer: a The machinability of USM depends on brittleness criterion. What is the value of abrasive grain flow rate in Abrasive jet machining? c) Other dust particles Explanation: Splashing occurs if amplitude is very high which in turn decreases the material removal rate. a) True b) Increases b) Erosion b) False, 10. b) Cutting b) 0.15 – 1.5 µm 7. Material removal rate decreases as the static load increases in case of USM [12, 130]. The machinability of USM depends on brittleness criterion. b) 5 – 10 % • Soft and elastic materials like mild steel are often plastically deformed first and are later removed at a lower rate. View Answer. a) Decreases View Answer. c) Accuracy c) Corrosion a) SiC Answer: d c) Machining area d) All of the mentioned Explanation: Chemical machining removes material by chemical reactions. View Answer. b) False, 4. Answer: d a) 1 to 2 mm c) Medium The rate of work material removal is proportional to the volume of the work material per impact. b) Automated Water Jet Manufacturing Which one of the following factors affects the accuracy of parts? View Answer. d) All of the mentioned Explanation: In Ultrasonic Machining the dimensional accuracy levels are limited to ± 0.05mm. d) 10 – 100 µm d) Synthetic sapphire Answer: c 23) was good in case of ultrasonic machined surface within the used parameters. d) 500 – 1000 µm, 10. d) None of the mentioned We already know why, and it’s down to a few features. You’ll find top-grade fluorite glass and dual-mode image stabilizers. 6. View Answer. 1951 –First report on equipment and technology of USM. Explanation: Abrasive particles hit the surface with high pressure and high velocities, which removes the material. d) 1980, 4. c) ± 0.10 mm c) Abrasion Answer: b b) Wearability c) Average hardening 6. ultra sonic machining generally above 16 kHz. a) USM c) Tool & Work piece If there is an increase in viscosity of slurry, what happens to MRR? Which of the following are the features of tool affecting MRR in USM? Explanation: Tool is softer than work piece in USM. Explanation: In this machining, heat is the source of energy. Explanation: Unlike the normal Ultrasonic Machining, Micro-USM utilizes the work piece’s vibration and the rotation of the tool. c) 1 – 10 µm 3. b) Electron Beam Machining d) All of the mentioned, 6. a) 25% Explanation: For above requirements this machining is used. b) Gases 7. Welding. d) Pressure Explanation: In Abrasive jet machining, the flow rate of abrasive carrier gas is around 28 L/min. Drilling in Ultrasonic Machining is done, by which motion of the tool? b) False a) 0.01 – 0.10 µm In micro ECM, which of the following is used as micro tool? b) Cavitation ). c) Glass beads c) Feeder View Answer. Explanation: After a depth of 5 to 7 mm, in USM sinking, material removal becomes very difficult. c) Mechanical abrasion Amplitude of the oscillation ranges between which of the following values? c) 100 – 150 µm Note that Canon EF-S are not compatible with the cameras mentioned on the first page of this guide, which include any EOS 1D, 5D or 6D model.. For each of the categories below the winner is the lens which we find to offer the best combination of quality and value. Explanation: Different sources are used to remove the materials accordingly. Explanation: Balamuth was the scientist, who discovered Ultrasonic Machining. c) 0.70 – 0.90 mm a) 0.1 – 2 g/min What is the grain size of abrasive particles, which are often used for Abrasive water jet machining? a) Magnetostrictor c) Any fluids c) 0.70 – 0.90 mm Ultrasonic machining is an abrasive process which can create any material into hard and brittle form with the help of its vibrating tool and the indirect passage of abrasive particles towards the work piece. 6. This set of Advanced Machining Processes Multiple Choice Questions & Answers (MCQs) focuses on “USM – Material Removal”. Development of USM was promoted by increasing use of hard and brittle materials. When was Abrasive water jet machining developed first? c) Deburring What is the percentage of contribution of cavitation to the total material removed? d) All of the mentioned a) Two times greater View Answer, Answer: c View Answer. “Hole oversize measures the difference between hole diameter measured at the bottom surface, and the tool diameter.” View Answer. In USM, tool tips must have low resistance and fatigue strength. View Answer. View Answer. View Answer. a) 25% Answer: d View Answer. 10. 6. 3. Answer: d Explanation: In AJM, volumetric removal rate increases up to a level and then decreases. Explanation: Electrolyte jet in micro ECM acts as the micro tool for machining. b) <500 mm2 c) High static pressure c) Glycerol Explanation: Water jet stream accelerates abrasives but not the water only, to remove material. d) 68 – 85 g/min, 8. b) Strength a) Nitrogen View Answer. d) 50 – 100 µm 13. View Answer. a) 1 hr d) All of the mentioned, 2. a) Abrasion c) Thermal energy c) 10 – 20 % a) Vaporization b) Water jet stream c) 0.5 μm b) Corrosion Answer: c Which of the following components, influence the material removal rate in Abrasive jet machining? a) Increased d) 70% water and 30% abrasives If splashing occurs, it will result in an increase of material removal rate in USM. In AJM, what is the life of synthetic sapphire material nozzle? a) 0.01 – 0.10 mm State whether the following statement is true or false. , 130 ] and checked frequently All inferior to the material that hard Abrasive gives the Large stressed,... Hole depth is limited by the ratio of hardness of work piece surface area that is 6 tall... ) Dull c ) < 1000 mm2 d ) All of the following mechanisms, which type of for! Any of the following gas, should never be used to cut industrial diamonds 13 of removed by motion. 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